Reports

The Reports suite translates millions of raw edge sensor pulses into executive manufacturing reports, financial cost intelligence, and maintenance audits.

The On-Demand Report Generator

Navigate to Reports to generate comprehensive production summaries:

Reports Generation Interface

Report Configuration Parameters

Report Type:
- Factory Report: Complete factory floor summary encompassing all machines, departments, and total kWh.
- Machine Report: Deep single-machine telemetry log, cycle time distributions, and run/idle/off breakdowns.
- Equipment Report: Auxiliary machinery runtime, loading ratios, and energy usage.
- Main Electricity Report: 3-Phase substation demand profiles, power factor, and peak load trends.
- Unit Power Report: High-resolution electrical analysis for individual machine motors and heater banks.
- Environment Report: Ambient temperature and humidity tracking logs for cleanrooms and storage.
- Material Report: Resin consumption, regrind usage, and runner waste audit.
- Mold / Tooling Report: Tool stroke counts, mold life tracking, and maintenance due forecasts.
- Production Target Report: Quota fulfillment, scrap piece counts, and OEE scoring across active jobs.
Shift Filter: Select individual shifts (Shift A, Shift B, Shift C) or select all shifts to evaluate a full 24-hour cycle.
Duration: Choose predefined ranges (Today, Yesterday, This Week, Last 30 Days) or specify custom calendar start and end dates.
Click Generate -> to compile the live report.

Interactive Report Viewer & Export

Once compiled, the Report Viewer renders interactive data tables and analytics:

Interactive Report Viewer

Shift Supervisor Breakdown

Multi-shift reports segment total factory output, machine cycles, power consumption, and raw material usage by supervisor:

Shift Supervisor Breakdown Highlight

Export Options

Download as PDF: Generates executive-ready vectorized PDF summaries formatted with company headers, shift sign-offs, and KPI scorecards.
Download as Excel (XLSX): Exports raw structured spreadsheets suitable for corporate finance, ERP importing, or custom pivot table analysis.

Report Types

Group	Types
Primary	Factory, Machine, Equipment, Main Electricity, Power Analyzer
Secondary	Mold, Production Targets, Unit Power, Material Consumption, Environment

Shareable Links

The report address carries the type, date_from, date_to, and option, so a report link can be shared or bookmarked. Links for Factory, Machine, Equipment, and Power Analyzer reports reopen automatically.

Additional Export Formats

Reports can be downloaded as landscape PDF, Excel, or CSV. CSV is offered on tables such as the hourly details and the power analyzer tables.

Factory Report

The Machines table’s Downtime column links to that machine’s report for the same dates. The link also appears for a single-day report, not only a date range.
Machine efficiency excludes planned downtime. Planned idle and off time are subtracted, limited to the machine’s recorded idle and off time and to the selected shifts.

Machine Report: Downtime

A pie chart of downtime by category, and a table with Time, Type, Duration, Reason, and Action.
The summary splits downtime into Planned, Unplanned, and Uncategorized.
Categorize stops one by one or in bulk. See Downtime Categorization.
The single-day Hourly details table includes the Downtime Reason column, as on the machine page.
Efficiency excludes planned downtime.

Rejected Pieces

In a single-day Machine report, Update Rejected Pieces lets you correct the count:

Pick the shift.
Pick the mold.
Enter the rejected pieces and an optional reason.

Rejected pieces cannot exceed that mold’s production, and negative values are set to zero. The report refreshes after saving.

Production Targets Report

The hourly table has a Reason column showing the category (with a Planned badge). It shows UNCATEGORIZED for hours with downtime but no category, and - otherwise.
Efficiency is the per-hour figure that excludes planned downtime.
A downtime section lists the target’s stoppages.

Power Analyzer Report

Choose a machine, an equipment, or the Main Meter under Target Device / Meter.

Tab	Contents
Power	Hourly and daily trends for active power (kW), voltage L-N, current, and power factor.
Accumulators	Active energy (import, export), Reactive energy (inductive, capacitive), and totals, with daily energy.
Power Quality	Power Quality Status Assessment with average voltage THD, average current THD, and worst phase, plus hourly and daily harmonic trends.

The report also includes a phase summary table (SUM, R, S, T with min, average, and maximum) and an hourly breakdown per phase.

Power Quality Tab Details

Power Quality Status Assessment rates the device from the day’s averages:

Measure	Good	Acceptable	Poor
Average Voltage THD	under 5%	5% to 8%	8% or more
Average Current THD	under 15%	15% to 30%	30% or more

Worst Phase is the phase with the highest combined voltage and current THD. System Audits & Efficiency Metrics adds four gauges, each with a status label:

Metric	How it is calculated	Status labels
System Efficiency	Active power ÷ apparent power × 100.	Optimal (over 85%), Acceptable (over 70%), Poor
Current Imbalance	(Highest − lowest average phase current) ÷ average of the three phases × 100.	Balanced (under 10%), Mild Imbalance (under 20%), Unbalanced
Voltage Deviation	How far average voltage is from the nominal 230 V, as a percentage.	Stable (under 3%), Moderate Dev (under 6%), Unstable
Reactive Power Load	Reactive power ÷ apparent power × 100.	Low (under 15%), Moderate (under 30%), Excessive

Use View Details for to open the Daily Harmonics Summary or Hourly Harmonics Details tables, which list average and maximum voltage THD and current THD.

Universal Mold Report

In the Mold report, choose Extra → Universal as the machine to report on molds flagged as universal. See Molds & Thermocouple for how to flag a mold. The report includes:

A shift table: shift, timing, operator, shots, production, material, electricity, and times
A mold table: average cycle time and the same measures
An hours table for a single day, or a date table for a range

Report Options by Type

Each report type asks for its own selections before Generate.

Report	Selections
Factory	Shifts, and a date range.
Machine	Machine, Shifts, and a date range.
Equipment	Equipment, Shifts, and a date range.
Main Electricity	Report by Day, Month, or Year (see below).
Power Analyzer	Target Device / Meter: a machine, an equipment, or the Main Meter.
Mold	Machine (or Extra → Universal) and Mold.
Production Targets	Machine, Mold, and Target.
Unit Power	Unit.
Material Consumption	Report by Machine or Material, then the machine or material.
Environment	Environment.

Main Electricity Report

Choose how detailed the report is:

Report by	Detail
Day	Detailed to every hour.
Month	Detailed to every day.
Year	Detailed to every month.

The report shows total consumption, the highest and lowest performance, and the highest and lowest consumer, with breakdown tables for hours, days, months, or years depending on the level you chose.

Material Consumption Report

Shows Total Consumption, Highest Consumption, Lowest Consumption, and Daily Average (the most and least consumed day), with a Breakdown of consumption (in kg) by machine or material.

Unit Power Report

Shows Total Power Offs and Total Off Duration for the selected unit, with a Power ON/OFF Logs table that can be exported to CSV.

Environment Report

Shows Temperature and Humidity for the selected environment, with the highest, average, and lowest values.

Double Offtimes Detection Algorithm

Industrial PMR includes a specialized diagnostic algorithm for identifying Double Offtimes:

Why Double Offtimes Matter

When machine operators face intermittent mechanical or electrical issues (e.g., sticking mold ejector, hopper bridging, or thermal controller trip), they often restart the machine immediately without addressing the underlying root cause. The machine runs for 30–60 seconds before tripping a second time. Industrial PMR identifies these paired micro-stoppages occurring within a short configurable window:

Exposes latent mechanical wear before catastrophic breakdown occurs.
Identifies operator training opportunities during tool setup.
Distinguishes between genuine single-incident maintenance stops and chronic intermittent tripping.

Getting Started

Dashboard Guides

Edge Hardware & IoT

Enterprise Integrations

API & Protocols