> ## Documentation Index
> Fetch the complete documentation index at: https://docs.industrialpmr.com/llms.txt
> Use this file to discover all available pages before exploring further.

# Machine Monitoring

> In-depth machine grid and list layouts, real-time telemetry, operational states, and detailed machine inspectors.

The **Machines** module gives plant managers, shift supervisors, and maintenance technicians second-by-second visibility into every connected machine on the factory floor.

***

## Floor Grid View

The Grid View organizes all production units into visual cards, designed for fast scanning across dense plant floor layouts:

![Machines Grid View](https://mintcdn.com/kunji-soft-technologies/TnyhoDiDF9en26mf/images/dashboard-machines.png?fit=max\&auto=format\&n=TnyhoDiDF9en26mf\&q=85\&s=86fbb589b30bd04c868af2a424d05384)

### Machine Card Anatomy

Every card provides essential production and electrical parameters at a glance:

![Machine Card Anatomy with Visual Callouts](https://mintcdn.com/kunji-soft-technologies/TnyhoDiDF9en26mf/images/dashboard-machine-card-annotated.png?fit=max\&auto=format\&n=TnyhoDiDF9en26mf\&q=85\&s=1be1287f694492928903e84665382c11)

| Marker | Component | Description & Telemetry Source |
| :-: | :- | :- |
| **①** | **Machine & State Banner** | Machine name, tonnage model (`Toshiba 350T IMM-01`), operational state (`ON`, `IDLE`, `OFF`), and duration in state. |
| **②** | **Active Target Quota** | Active order name (`Door Trim LH Front`), pieces completed vs quota (`4,120 / 5,000`), and progress bar (`82%`). |
| **③** | **Live Cycle Dial & Energy** | Center circular gauge tracking accumulated machine shots (`4,120`) and electrical consumption (`432.5 kWh`). |
| **④** | **Installed Mold Profile** | Tooling code (`DOOR TRIM LH 8210`) linked to multi-cavity multiplier and nominal stroke baseline. |
| **⑤** | **Output Pieces & Active kW** | Validated parts molded (`8,240 pcs`), resin weight (`268.4g`), average cycle (`6s`), and live load (`38.4 kW`). |
| **⑥** | **Shift Time Accounting** | Time distribution (`7h ON`, `20m IDLE`, `0s OFF`), shift supervisor attribution, and last cycle pulse heartbeat. |

### Machine Operational States

The color-coded header banner on each machine card indicates the machine's real-time state:

| State Banner | Color | Condition & Electrical Criteria |
| :- | :- | :- |
| **RUNNING** | 🟢 Green | Motor/heater current > configured run threshold **AND** machine cycle switch/sensor is actively pulsing within expected cycle tolerances. |
| **IDLE** | 🟡 Amber | Machine is powered on with active electrical load, but pulse inputs have ceased for longer than the machine's configured idle timeout (e.g., waiting for material or operator). |
| **OFF** | 🔴 Red | Machine power is completely shut down or current draw is zero. |
| **NA (Not Active)** | ⚪ Grey | Edge node is offline or the machine has been marked inactive for tooling overhaul. |

***

## Search and Filters

The header above the machines includes:

| Control | Description |
| :- | :- |
| **Search** | Filter machines by name. |
| **Department** | Show only the machines in one department, or **All**. The selection is remembered in the browser. |
| **Status** | Show **All** machines, or only those that are **On**, **Off**, **Idle**, or **Offline**. |
| **Grid / List** | Switch the layout. The choice is remembered. |
| **Monitor View** | Launch the wallboard display described below. |

***

## Floor List View

For high-density monitoring of facilities with dozens of production machines, toggle to the **List View**:

![Machines List View](https://mintcdn.com/kunji-soft-technologies/TnyhoDiDF9en26mf/images/dashboard-machines-list.png?fit=max\&auto=format\&n=TnyhoDiDF9en26mf\&q=85\&s=8adee638eb6831c1b4729fc381f7a7f5)

The List View aligns machines into a structured tabular matrix:

* **MACHINE**: Machine name, tonnage, and live status (e.g., `NISSEI 120`, `TOYO 180`, `JONWAI`, `HTL 160 JD`, `HTL 160 JD (IPMR V2)`).
* **PRODUCTION STATS**: Live shots, verified pieces produced, and timestamp of the last recorded cycle pulse.
* **CONSUMPTION STATS**: Instantaneous active power (`kW`), cumulative energy (`kWh`), and material consumed (`g` or `kg`).
* **TIMINGS**: Microsecond-accurate shift run time, idle time, and off time.
* **CURRENT OPERATION**: Active tool/mold code (e.g., `GALLON IML 6`, `BUCKET`, `PAINT GALLON`), shift operator attribution, and average cycle duration in seconds.

***

## Detailed Machine Inspector

Clicking on any machine card opens the dedicated **Machine Telemetry Inspector**:

![Machine Detail Inspector](https://mintcdn.com/kunji-soft-technologies/TnyhoDiDF9en26mf/images/dashboard-machine-detail.png?fit=max\&auto=format\&n=TnyhoDiDF9en26mf\&q=85\&s=1cbc1f2b8583649de80b3b20994937f9)

### Key Inspector Modules

#### 1. Machine Header & Hardware Node Binding

* Displays machine model, drive type (e.g., `INVERTER` or hydraulic), and hardware node binding (e.g., `Unit#03`).
* Shows real-time connection status and last synchronization timestamp.

#### 2. Operations & Tooling Profile

* **Installed Mold**: Active mold identifier with cavity count and theoretical cycle time.
* **Operator Attribution**: Currently logged-in shift operator.
* **Average Cycle Time**: Rolling average of the last 10 production cycles compared against mold baseline.
* **Target Link**: Direct shortcut to assign or review active production orders.

![Machine Operations & Tooling Profile Highlight](https://mintcdn.com/kunji-soft-technologies/TnyhoDiDF9en26mf/images/dashboard-machine-operations-highlight.png?fit=max\&auto=format\&n=TnyhoDiDF9en26mf\&q=85\&s=55fd78719af3013b434a22028d045665)

#### 3. Time Accounting Breakdown

Visual horizontal gauges show exact shift balance:

* **ON TIME**: Time spent actively molding or cycling parts.
* **IDLE TIME**: Time machine spent energized but stationary.
* **OFF TIME**: Time machine main breaker or motor was powered down.

#### 4. Hourly Performance & Cycle Trends

* Interactive bar charts display shot output and energy demand hour-by-hour across the 24-hour manufacturing day.
* Dropdown filters allow instant switching between **Shots**, **Production Pieces**, **Energy (kWh)**, and **Material (kg)**.

***

## Additional Machine Detail Cards

Below the header modules, the machine page includes these cards.

> [!NOTE]
>
> The grid/list choice on the Machines page is **remembered in the browser**. The Equipments list remembers its own choice separately.

### Stats & Details

Current status, mold, product, and shift figures. **Efficiency excludes planned downtime**: idle and off time categorized as *Planned* are subtracted before the ratio is calculated. See [Downtime Categorization](https://docs.industrialpmr.com/dashboard/downtime-categorization.md).

### Hourly Details

An expandable tree of **shifts, hours, and individual records**. Each row shows:

Time, Status, Shots, Production, Material, Electricity, On / Idle / Off time, **Downtime Reason**, average cycle time, Operator, Mold, and Product.

The tree **exports to CSV**. The Downtime Reason column rules are described in [Downtime Categorization](https://docs.industrialpmr.com/dashboard/downtime-categorization.md#how-downtime-appears).

### Downtime Card

Sits below the hourly details. Review and categorize the machine's stoppages directly from the machine page. Changes **refresh the machine stats**.

### Insights Card

Efficiency ratios that relate energy to output:

| Machine type | Ratios shown |
| :- | :- |
| **Piece-based** | Production per kWh, kWh per piece, shots per kWh, kWh per shot, material per kWh, kWh per gram, material per shot, kWh per kg |
| **Meter-based** | Production per kWh, kWh per meter |

### Material & Mold Breakdown

**Material breakdown** and **Mold breakdown** charts. The mold chart has the **SHOW** selector (shots, production, material, electricity).

### Production Target Card

Shows the target name, the linked **SAP PO number** if any, an **In Progress** or **Target Reached** status, the completion percentage, and a **Manage Target** link to the target page.

### Related Machine Tools

> [card] [Mold Health & Molds Manager](https://docs.industrialpmr.com/dashboard/molds-thermocouple.md)
>
> Track mold life, install and edit molds.

> [card] [Thermocouple](https://docs.industrialpmr.com/dashboard/molds-thermocouple.md#thermocouple-card)
>
> Live temperature, limits, and alert history.

> [card] [Machine Power Page](https://docs.industrialpmr.com/dashboard/machine-power.md)
>
> 3-phase power analysis at `/machines/:machineID/power`.

***

## Monitor View (Wallboard Display Mode)

In the Machines header, clicking **Monitor View (`Settings` / `Play`)** launches the specialized shop-floor wallboard mode:

* **Auto-Scroll**: Automatically scrolls through long lists of machines at a customizable interval (default: 10 seconds).
* **Minify Charts**: Streamlines card visuals to maximize text legibility on large TV displays viewed from a distance.
* **Cycle Status**: Automatically cycles filters between `RUNNING`, `IDLE`, and `OFF` machines to ensure high visibility for problem units.

These options are set in the **Settings** panel beside the Monitor View button and are remembered in the browser. Press **Esc** to exit Monitor View.


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