> ## Documentation Index
> Fetch the complete documentation index at: https://docs.industrialpmr.com/llms.txt
> Use this file to discover all available pages before exploring further.

# Departments & Equipments

> Factory organizational hierarchy, production line segregation, and auxiliary plant equipment monitoring.

Modern manufacturing plants are organized into discrete operational halls, production lines, and auxiliary equipment rooms. Industrial PMR maps this physical factory floor topology into clear departmental groups and auxiliary clusters.

![Departments Dashboard View](https://mintcdn.com/kunji-soft-technologies/TnyhoDiDF9en26mf/images/dashboard-departments.png?fit=max\&auto=format\&n=TnyhoDiDF9en26mf\&q=85\&s=569d8de0287157a70fa9d1db1cffbe8a)

***

## Departmental Topology

Industrial facilities are modeled hierarchically, allowing multi-tier rollups from individual sensors up to corporate multi-plant overviews:

```mermaid theme={null}
graph TD
    Facility["🏭 KunjiSoft Industrial Facility"]
    Facility --> DeptA["Department: Injection Molding<br/>Supervisor: Farhan Ahmed (Shift B)"]
    Facility --> DeptB["Department: Stamping & Press<br/>Supervisor: Kamran Butt (Shift B)"]
    Facility --> AuxDept["Department: Auxiliary Utilities"]

    DeptA --> M1["Toshiba 350T (IMM-01)"]
    DeptA --> M2["Nissei 180T (IMM-02)"]
    DeptA --> M3["Haitian 500T (IMM-03)"]
    DeptA --> M4["Engel 280T (IMM-04)"]

    DeptB --> P1["Aida 110T Press (PR-01)"]
    DeptB --> P2["Komatsu 200T Press (PR-02)"]

    AuxDept --> Aux1["Central Water Chiller 01"]
    AuxDept --> Aux2["Dehumidifying Resin Dryer"]
    AuxDept --> Aux3["Main Rotary Screw Compressor"]
```

***

## Departmental Performance Metrics

On the **Departments** screen, aggregated key performance indicators provide instant cross-line comparisons:

> [card] Total Shots
>
> Cumulative stroke count across all machines assigned to the department.

> [card] Total Pieces Produced
>
> Sum of accepted output pieces produced across the department's active tooling.

> [card] Total Electricity
>
> Aggregated energy consumption (kWh) across all machines and feeder circuits in the department.

> [card] Total Material Consumed
>
> Combined resin/feedstock consumed across all departmental production lines.

***

## Operational Widgets on the Departments View

### 1. Line Performance Breakdown

Compares productivity across departments:

* **Highest Performance**: Automatically highlights the department achieving the highest quota completion percentage during the active shift.
* **Lowest Performance**: Identifies production lines experiencing bottleneck stoppages, material starvation, or extended mold changeover.

### 2. Top Performers Matrix

Ranks operators and machines within the department based on:

* **OEE Scoring**: Combined Availability, Speed, and Quality ratings.
* **Cycle Consistency**: Low cycle-time standard deviation indicating continuous, rhythm-stable operation.

### 3. Hourly Departmental Output

Tracks hour-by-hour production piece rates across the full 24-hour manufacturing day, allowing managers to spot mid-shift slumps or lunch break transition delays.

***

## Auxiliary Equipment Tracking

Beyond primary molding and stamping machines, plant efficiency depends heavily on uninterrupted auxiliary utility equipment:

| Auxiliary Equipment | Monitored Parameters | Operational Risk Prevented |
| :- | :- | :- |
| **Central Air Compressors** | Operating current, load vs unload cycle duration, cumulative kWh. | Detects air line pressure leaks and excessive compressor cycling. |
| **Industrial Chillers & Cooling Towers** | Compressor load, water pump current, inlet/outlet thermal deltas. | Prevents mold cooling channel overheating and plastic warping defects. |
| **Resin Dryers & Dehumidifiers** | Heater circuit current, airflow blower runtime, hopper temperature. | Prevents moisture-induced brittleness and splay defects in molded parts. |
| **Material Granulators & Grinders** | Motor peak current and run duration. | Prevents regrind jams and monitors recycled material preparation. |

> [!NOTE]
>
> Auxiliary equipments are configured in **Settings > Equipments** with rated kW ratings and hardware current sensor bindings to accurately reflect plant base-load energy consumption.

***

## Departments Page

The Departments page shows **total stats**, **top performers**, a **department breakdown**, an **hourly chart**, and the **department list**.

## Department Detail

Selecting a department opens its detail page:

* **Overview**: name, production status, supervisor, machines ON, and equipments ON.
* **Hourly chart** and **hourly spider chart**.
* **Machines table**: Machine, Status, Shots, Production, Material, Electricity, and Mold, with a **breakdown pie**.
* **Equipments table**: Equipment, Status, and Electricity, with a **breakdown pie**.

Charts use the **SHOW selector** (shots, production, material, electricity).

***

## Equipments Page

* **Grid or list** layout. The choice is **remembered** in the browser, separately from the Machines page.
* The list shows **Equipment**, **Current Operation**, and **Consumption Stats**.

### Equipment Detail

* A **selector** to switch between equipment without leaving the page.
* **Details** with current operations (sessions and on time).
* An **hourly card** with chart.

If no equipment is set up, the page shows **No Equipments found!** Contact support to add new equipment.


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